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PROCESS FOR MANUFACTURING AN ELECTRICAL STEEL AND ELECTRICAL STEELCM Patents

Índice de la ficha

Updated at
24/07/2026
Numero publicacion
EP.4382241.A1
Fecha publicacion
12/06/2024
Numero solicitud
EP20220212542
Fecha presentacion
09/12/2022

En detalle

Resumen

A process for manufacturing an electrical steel sheet, the process comprising :a- providing a sheet of laminated electrical steel having a first and a second surface, a rolling direction or at least one easy magnetization direction(s), and a characteristic time for heat diffusion;b- forming a plurality of grooves on at least one of the first and second surfaces with at least one pass of a pulsed laser, each pass being associated with a scanning direction, the laser having a laser pulse repetition frequency, a pulse duration and emitting a light at a laser wavelength with a peak power density and a cumulative energy density per pass, the process being characterised in that :i) the laser pulse duration is equal to or less than a heat diffusion characteristic time of the electrical steel;ii) the peak power density is more than 50 TW/cm<sup>2</sup> or/ and the product between the peak power density and the pulse repetition frequency is more than 5000 TW/cm<sup>2</sup>/ms.iii) the cumulative energy density per laser pass is comprised between 10 J/cm<sup>2</sup> and 3500 J/cm<sup>2</sup>.

Reivindicaciones

1. Process for manufacturing an electrical steel sheet, the process comprising : a- providing a sheet of laminated electrical steel having a first and a second surface, a rolling direction or at least one easy magnetization direction and a characteristic time for heat diffusion; b- forming a plurality of grooves on at least one of the first and second surfaces with at least one pass of a pulsed laser, each pass being associated with a scanning direction, the laser having a laser pulse repetition frequency, a pulse duration and emitting a light at a laser wavelength with a peak power density and a cumulative energy density per pass, the process being characterised in that : i) the laser pulse duration is equal to or less than a heat diffusion characteristic time of the electrical steel; ii) the peak power density is more than 50 TW/cm<2> or/ and the product between the peak power density and the pulse repetition frequency is more than 5000 TW/cm<2>/ms. iii) the cumulative energy density per laser pass is comprised between ~ 10 J/cm<2> and 3500 J/cm<2>. 2. Process according to claim 1 in which the laser wavelength is less than or equal to 1100 nanometers. 3. Process according to claim 1 or claim 2 in which the laser pulse duration is less than 800 femtoseconds. 4. Process according to any of claims 1 to 3 comprising at least two laser passes. 5. Process according to claim 4 in which at least one laser pass is applied on the first surface and at least one laser pass is applied on the second surface, at least two laser passes being optionally shifted. 6. Process according to any of claims 1 to 5 comprising before b) : choosing a number of passes and/or at least one scanning direction according to at least one of the following criteria : an intended working frequency of the electrical sheet ; an intended working magnetic flux density direction of the electrical sheet ; a target iron loss reduction of the electrical sheet at an indented working frequency and/or an intended working magnetic flux density; a target noise reduction of the electrical sheet at an indented working frequency and/or an intended working magnetic flux density. 7. Process according to any of claims 1 to 6 in which the scanning direction of at least one laser pass is perpendicular to a direction chosen among the rolling direction, an easy magnetization direction of the electrical steel sheet and an intended working flux density direction or the scanning direction of at least one laser pass is parallel to a hard magnetization direction of the electrical steel sheet or forms an angle with the rolling direction. 8. Process according to any of claims 1 to 6 in which the scanning direction of at least one laser pass is parallel to or forms an angle smaller than 20° with a direction chosen among the rolling direction, an easy magnetization direction of the electrical steel sheet, a direction perpendicular to a hard magnetization direction of the electrical steel sheet and an intended working flux density direction. 9. Process according to any of claims 1 to 6 in which at least two laser passes are performed at step b and at least one of the scanning directions of the laser passes is parallel to a transverse direction that is perpendicular to the rolling direction or a hard magnetization direction of the electrical steel sheet and at least one of the scanning directions forms a small angle with the rolling direction or an easy magnetization direction of the electrical steel sheet. 10. Process according to any of claims 1 to 9 comprising at least one treatment after b) chosen among a coating, a thermal annealing for stress releasing and a thermal annealing dedicated to a second recrystallisation for texturization after b). 11. Process according to any of claims 1 to 10 in which the scanning direction of at least one laser pass is chosen as a function of the rolling direction and/or of an easy magnetization direction of the electrical steel sheet and/or of an intended working flux density direction and an ablation pattern along the scanning direction of at least one laser pass is chosen among a line, an interrupted line and dots. 12. Electrical steel sheet obtained by the process according to any of claims 1 to 11.

Etiquetas

Inventores
Pineau CamilleBirat Jean-PierreDupont PrescilliaPloyard MaximeHenrottin AnnePatars JérômeDecultot MarcDupuy JulienHernandez YvesMiazek AlexandreVelasco Lopez Fransisco JavierMaloberti OlivierPanier StéphaneNesser ManarZechel Fabian
Solicitantes
Inst Polytechnique UnilasalleInstitut Polytechnique UnilasalleUniversité de Picardie Jules VerneUniv PicardieLasea BelgiumInstitut de Recherche Tech Materiaux Metallurgie ProcedesInstitut de Recherche Technologique Matériaux, Métallurgie, ProcédésMultitel ASBLJeumont ElectricUniversidad Carlos III de MadridFraunhofer Inst Fuer Produktionstechnologie IptFraunhofer-Institut Für Produktionstechnologie IPT
Clasificacion ipc
B23K 26/ 0622 A IB23K 26/ 364 A IC21D 6/ 00 A IC21D 8/ 12 A IC21D 9/ 46 A IH01F 1/ 16 A I
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